Radome Installation

Reinforce Your Network: Advanced Radome Installations for Superior Stability

Without a radome, satellite earth stations and communication facilities face significant challenges, including exposure to harsh environmental conditions such as extreme temperatures, rain, snow, and UV radiation. These elements can lead to antenna degradation, reduced signal quality, and increased maintenance costs. Additionally, the lack of a protective cover can result in physical damage to the antenna, impacting overall system reliability and performance.

To address these issues, Systems Applications Services, Inc. offers comprehensive radome installation services. Leveraging extensive experience and technical expertise, we provide top-tier solutions designed to safeguard sensitive antenna equipment. Our meticulous installation process ensures optimal protection against environmental factors while maintaining peak performance, thereby enhancing the reliability and longevity of your satellite and communication systems.

Maximize the reliability and performance of your antenna systems with expert radome installation and tailored engineering solutions from Systems Applications Services.

Pre-Installation Planning

Before initiating the physical installation of a radome, SAS undertakes meticulous pre-installation planning to ensure the success of the project. This preparation involves several critical steps:

Site Analysis: Our team conducts a thorough evaluation of the site’s topography, soil conditions, and environmental factors. This assessment helps identify any conditions that may impact the radome installation, such as potential drainage issues or the need for soil stabilization.

Foundation Assessment: Civil engineers assess the existing foundation or design a new one tailored to support the radome structure. This includes evaluating soil load-bearing capacity and ensuring the foundation can withstand local environmental conditions, such as high winds or seismic activity.

Structural Calculations: Mechanical engineers perform detailed calculations to ensure that the radome can endure specific environmental stresses, including wind loads, snow loads, and temperature fluctuations. These calculations are critical for the structural integrity and durability of the radome.

Regulatory Compliance: We navigate through local building codes, zoning regulations, and obtain necessary permits to ensure that all aspects of the radome installation comply with legal and safety standards.

Radome Components and Materials

Systems Applications Services works on various radome types, each with distinct installation requirements. Our expertise includes:

Rigid Radomes: Featuring a metal space frame with dielectric panels, these radomes provide robust structural support and environmental protection.

Air-Supported Radomes: These radomes use a pressurized air system to maintain their shape and are designed for applications requiring minimal structural support.

Foam-Core Radomes: Constructed with a foam core between two layers of dielectric material, these radomes offer lightweight yet effective protection.

The selection of the radome type is based on several factors:

  • Antenna size and type
  • Environmental conditions
  • Operational requirements
  • Budget constraints

Site Preparation

Once planning is finalized, the site is prepared for radome installation: 

Foundation Construction: For new foundations, our civil engineers manage the entire construction process, which includes:

  • Excavation to prepare the site
  • Placement of reinforcement materials
  • Concrete pouring and curing to form a stable base
  • Installation of anchor bolts or other mounting systems to secure the radome structure

Access Road Preparation: We ensure that proper access is provided for heavy equipment, such as cranes and material delivery vehicles, to facilitate the smooth progress of the installation.

Staging Area Setup: A designated area is organized for the assembly of radome components and the storage of necessary equipment, ensuring efficient and organized installation.

Radome Assembly

The assembly process for the radome varies based on its type. For a typical rigid radomes:

Frame Assembly:

  • The metal space frame is assembled on the ground in sections.
  • Each section is carefully aligned and bolted together, with our mechanical engineers overseeing the process to ensure compliance with the manufacturer’s specifications and structural integrity.

Panel Preparation:

  • Dielectric panels are inspected for any damage or defects before use.
  • Panels are sorted and organized according to their designated positions in the radome structure to streamline the installation process.

Lifting and Positioning:

  • Heavy-duty cranes are employed to lift the assembled frame sections into place.
  • Precise rigging techniques are used to ensure accurate and safe positioning of the frame, which is then secured to the foundation using pre-installed anchor points.

Panel Installation:

  • Panels are attached to the frame starting from the bottom.
  • Special care is taken to seal the joints between panels to prevent water ingress and ensure the radome’s protective capabilities.
  • Our technicians use specialized tools to ensure proper torque on all fasteners, maintaining structural integrity.

Door and Access Point Installation:

  • Access points for personnel and equipment are installed and tested to ensure proper operation and sealing, allowing for safe and functional entry into the radome structure.
Radome being constructed

Antenna Integration

A crucial element of radome installation is the seamless integration of the existing or new antenna system. 

Antenna Protection: During the radome installation, the antenna is meticulously shielded to prevent any damage from debris, accidental contact, or environmental factors. This protective measure ensures that the antenna remains in optimal condition throughout the installation process.

Clearance Verification: Our team conducts thorough checks to ensure that there is adequate clearance between the antenna and the radome structure. This verification accounts for all potential movements of the antenna to avoid interference or contact with the radome, which could impact performance.

Feed System Integration: If the installation requires it, waveguides or other feed systems are carefully routed through designated radome penetrations. Our team ensures that these systems are correctly aligned and integrated, confirming that the radome does not affect the antenna’s alignment and making any necessary adjustments to maintain optimal functionality.

Environmental Control Systems

Radomes often require integrated environmental control systems to maintain ideal conditions for the enclosed equipment. 

HVAC Installation: Climate control systems are installed to regulate temperature and humidity within the radome, preventing conditions that could lead to equipment malfunctions or degradation.

Dehumidification Systems: In environments with high humidity, specialized dehumidification equipment is integrated to reduce moisture levels, thereby protecting sensitive components from corrosion and other moisture-related issues.

Air Pressure Control: For air-supported radomes, we install and calibrate air pressure control systems. These systems are essential to maintaining the radome’s shape and structural integrity by ensuring consistent air pressure.

Electrical and Grounding Systems

Effective electrical integration and grounding are critical for the radome’s performance and safety:

Power Distribution: We install electrical systems to support internal lighting, equipment, and environmental control systems, ensuring that all components receive reliable power.

Lightning Protection: A comprehensive lightning protection system is integrated into the radome structure to safeguard against electrical surges and lightning strikes, protecting both the radome and the equipment it houses.

Grounding Network: A robust grounding system is installed to protect against electrical surges and static buildup. This network is crucial for maintaining operational safety and equipment longevity.

Quality Control and Testing

Top of a radome being assembled

To ensure the highest standards of quality, Systems Applications Services implements rigorous testing and quality control measures throughout the installation process:

Structural Integrity Tests: Load tests and structural inspections are conducted to verify that the radome meets all design specifications and can withstand environmental stresses.

Sealing Verification: Weatherproofing is thoroughly checked through visual inspections and, where applicable, water testing to ensure that the radome effectively prevents water ingress and maintains its protective capabilities.

Environmental System Checks: All environmental control systems are tested and calibrated to ensure they operate efficiently and maintain optimal conditions within the radome.

Final Commissioning

 

System Integration: We ensure that all radome systems function harmoniously with the antenna and other site equipment. This step is crucial for the smooth operation of the entire system.

Documentation: Comprehensive as-built drawings, operation manuals, and maintenance schedules are provided to the client. This documentation supports ongoing maintenance and operational management.

Training: On-site training is offered for facility personnel, covering radome operation and maintenance procedures. This training equips your team with the knowledge needed to effectively manage and maintain the radome.

Handover: A formal handover process includes a detailed walkthrough with the client to ensure that all installation requirements have been met and to address any final questions or concerns.

SAS Advantage: Civil and Mechanical Engineering Support

Systems Applications Services stands out in radome installation with our integrated civil and mechanical engineering support. Our approach ensures Comprehensive Project Management through seamless collaboration between engineers and installation teams, harmonizing structural, mechanical, and operational elements. We provide Custom Solutions for unique site challenges with tailored foundations or modifications. 

Our engineers ensure Regulatory Compliance with international building codes and standards, while optimizing Radome-Antenna Interaction to minimize performance interference. By involving engineers in the installation, we enhance Long-term Reliability and offer Efficient Problem-Solving to address issues swiftly and effectively.

Radome Maintenance and Support

Systems Applications Services extends our commitment beyond initial installation with a comprehensive suite of maintenance and support services. Scheduled Maintenance involves regular inspections and preventive upkeep to ensure that the radome system continues to perform optimally over time. For urgent needs, our Emergency Repairs team is ready to respond quickly to resolve issues and minimize downtime. 

We also provide Upgrades and Modifications to adapt to technological advancements, ensuring that existing radome installations can evolve to meet new requirements. Our approach to Lifecycle Management includes long-term planning and support designed to maximize the operational lifespan of the radome, thus ensuring sustained value and reliability.

Global Expertise

Systems Applications Services brings unparalleled global experience to radome installation projects, having operated in over 16 countries across diverse environments, from Arctic to tropical conditions. Our expertise in Navigating International Logistics ensures efficient handling of logistics and customs processes, facilitating smooth project execution. We adeptly Adapt to Various Cultural and Business Environments, managing diverse cultural and business practices to ensure effective coordination. 

Our ability to implement solutions in Challenging Climates and Terrains means delivering robust and effective installations regardless of environmental conditions. Additionally, our coordination with Local Contractors and Authorities ensures compliance and successful project integration within different locales.

Building Lasting Protection for Your Antenna Systems

Radome installation is a complex process requiring precise attention to both structural and RF aspects. Our method, which integrates technical proficiency with comprehensive engineering support, guarantees that each installation meets the highest standards of quality and performance. Our global expertise, meticulous attention to detail, and unwavering commitment to excellence make SAS the ideal partner for radome installation projects of any scale or location. By choosing Systems Applications Services, you engage with a team dedicated to delivering flawless execution and long-term value for your critical communication infrastructure.

Let us provide the protection and precision your infrastructure demands for long-term success.

Frequently Asked Questions

What Materials are Radomes Made of?

Radomes are typically constructed from lightweight, durable materials such as fiberglass, composites, or reinforced plastics. These materials allow radomes to protect antennas from harsh environmental conditions while maintaining signal integrity. SAS offers installation and repair services tailored to each material type, ensuring your radome remains in peak condition.

How Often Should Radomes Be Inspected?

Radomes should be inspected at least annually, or more frequently in areas with extreme weather conditions. SAS provides comprehensive inspection and maintenance services, identifying and resolving issues like surface damage, leaks, or structural wear before they impact your communication systems.

How Does Radome Shape Affect Performance?

Radome shapes range from hemispherical and geodesic to ogive and conical. Hemispherical shapes generally have the least impact on antenna performance, while more aerodynamic shapes like the Von Karman profile are used for aerospace applications.

Does SAS Offer Radome Installation or Custom Solutions?

Yes, SAS specializes in radome installation and offers custom solutions to meet unique operational requirements. From initial design to final deployment, our team ensures precision and quality, enabling optimal protection and functionality for your antennas and communication equipment.

Contact Us

For a more detailed capabilities brief and an introduction to our team, please fill out this form or email info@sasincglobal.com.  Also, we can be reached at +1 214.215.1590.


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    PHONE
    +1 214.215.1590

    CONTACT
    info@sasincglobal.com

    HEADQUARTERS
    505 Elkton Drive, Suite 200A
    Colorado Springs, CO 80907

    DALLAS OFFICE
    3419 Westminster, Suite 46
    Dallas, TX 75205